Advanced Fabrication Training Certification Course in Pakistan

Course Objectives:

• Provide a comprehensive understanding of fabrication processes, tools, and techniques.
• Equip learners with hands-on skills in metal, composite, and additive fabrication.
• Prepare participants for real-world industrial applications.
• Emphasize safety, efficiency, and innovation in fabrication practices.

Target Audience:

• Engineers, technicians, and professionals in manufacturing and fabrication industries.
• Students in mechanical, civil, and materials engineering programs.
• Hobbyists and makers interested in high-level fabrication techniques.

Course Duration:

• 12 Weeks (48 Hours of instruction + 24 Hours of practice sessions)

Outline

1. Introduction to Fabrication (Duration: 1 Week)

• Overview of Fabrication Processes: Cutting, Welding, Machining, and Additive Manufacturing.
• Understanding Fabrication Materials: Metals, Composites, and Polymers.
• Tools of the Trade: From Hand Tools to CNC Machines.
• Hands-On Activity: Assembling a basic project to understand fabrication steps.

2. Material Science and Selection (Duration: 1 Week)

• Mechanical Properties of Materials.
• Material Selection Criteria: Strength, Weight, Cost, and Application.
• Heat Treatment and Surface Coatings.
• Lab Session: Testing tensile strength and hardness of various materials.

3. Blueprint Reading and CAD Design (Duration: 2 Weeks)

• Reading and Interpreting Technical Drawings.
• Introduction to CAD Software (AutoCAD, SolidWorks).
• Designing for Manufacturing and Assembly (DFMA).
• Project: Design a simple product in CAD for fabrication.

4. Cutting and Machining Techniques (Duration: 2 Weeks)

• Manual vs. Automated Cutting (Plasma, Laser, Waterjet).
• Drilling, Milling, and Turning Operations.
• CNC Programming and Operation Basics.
• Practical Exercise: Precision cutting and machining of a small part.

5. Welding and Joining Techniques (Duration: 2 Weeks)

• Fundamentals of Welding: MIG, TIG, and Stick Welding.
• Joining Metals and Non-Metallic Materials.
• Welding Defects and Quality Control.
• Lab Session: Weld practice on different joints (butt, lap, T-joints).

6. Additive Manufacturing (3D Printing) (Duration: 1 Week)

• Basics of Additive Manufacturing Processes.
• Materials for 3D Printing: PLA, ABS, Metal Powders.
• Integrating 3D Printing in Traditional Fabrication.
• Hands-On Project: Print a component for assembly in a larger fabrication project.

7. Advanced Fabrication Techniques (Duration: 1 Week)

• Sheet Metal Fabrication and Bending Techniques.
• Composite Fabrication Methods.
• Robotic Arms in Fabrication.
• Case Study: Automation in Aerospace Fabrication.

8. Quality Control and Inspection (Duration: 1 Week)

• Measuring Tools: Vernier Calipers, Micrometers, Coordinate Measuring Machines (CMM).
• Non-Destructive Testing (NDT) Methods.
• Standards and Certification (ISO, ASME, AWS).
• Lab Activity: Inspect a fabricated component for defects and tolerances.

9. Industry-Specific Applications (Duration: 1 Week)

• Fabrication in Oil & Gas, Construction, and Automotive Industries.
• Case Studies: Real-World Fabrication Projects.
• Guest Lecture: Insights from an Industry Expert.

10. Capstone Project (Duration: 2 Weeks)

• Project Scope: Design, plan, and fabricate a functional prototype.
• Apply principles from material selection, cutting, welding, and assembly.
• Presenting the final project to peers and instructors for feedback.

Assessment & Certification

• Assignments & Quizzes: Weekly evaluations based on theory and hands-on sessions.
• Capstone Project Evaluation: Creativity, precision, and application of techniques.
• Certification: Participants receive a “Certified Fabrication Specialist” certificate upon completion.