A Complete Beginner-to-Expert Comparison
If you are new to welding to upgrade your skills for better jobs in Pakistan or the Gulf, you have likely heard these two terms many times: 6G welding and 6GR welding.
For beginners, these terms sound confusing. For experienced welders, they define career level, salary, and overseas opportunities.
So what exactly is 6G welding? What is 6GR welding? And which one is harder, better, and more valuable for your future?
Is complete guide mein hum beginner se expert level tak sab kuch simple language mein explain karain ge step by step.
Understanding Pipe Welding Positions (Very Simple Explanation)
In pipe welding, positions are defined by:
- Pipe angle
- Pipe movement (rotating or fixed)
- Welder’s working position
As the position number increases, difficulty also increases.
Basic pipe positions include:
- 1G – Pipe rotates (easy)
- 2G – Fixed pipe, horizontal weld
- 5G – Fixed pipe, vertical and overhead weld
- 6G – Fixed pipe at 45° angle
- 6GR – 6G welding with restricted access
Among all of these, 6G and 6GR are the highest and most advanced levels.
What Is 6G Welding? (Beginner Level Explanation)
Definition of 6G Welding
6G welding is a pipe welding position where:
- The pipe is fixed (does not rotate)
- The pipe is placed at a 45-degree angle
- Welding is done all around the pipe
In one single joint, the welder must weld:
- Flat
- Horizontal
- Vertical
- Overhead
This makes 6G welding a full skill test.
Why 6G Welding Is So Important
6G welding proves that a welder can:
- Handle all welding positions
- Control heat and weld pool
- Maintain consistent quality
Because of this, 6G welding is widely required in:
- Oil & gas pipelines
- Refineries
- Power plants
- Pressure piping systems
- Industrial construction
Urdu Insight: 6G welding matlab welder ka “complete test”.
Welding Processes Used in 6G
- SMAW (Stick Welding) – most common
- GTAW (TIG Welding) – often for root pass
- Combination welding – TIG root + SMAW/FCAW fill & cap
What Is 6GR Welding? (Advanced / Expert Level)
Definition of 6GR Welding
6GR welding is an advanced form of 6G welding with one major difference: restriction.
In 6GR welding:
- The pipe is fixed at 45° (same as 6G)
- A restricting ring or plate is placed near the weld joint
- This restriction blocks normal movement of electrode or torch
This creates limited access, similar to real offshore and structural conditions.
Where 6GR Welding Is Used
6GR welding is required in:
- Offshore oil & gas platforms
- Structural pipe joints
- Jacket structures
- High-risk industrial installations
This position is mainly demanded by Gulf employers.
Why 6GR Welding Is Considered Elite
6GR welding tests:
- Skill under pressure
- Welding accuracy in tight spaces
- Body control and posture
- Deep understanding of welding defects
Industry Reality: Many welders pass 6G but fail 6GR on their first attempt
6G vs 6GR Welding: Full Comparison Table
| Feature | 6G Welding | 6GR Welding |
|---|---|---|
| Pipe angle | 45° | 45° |
| Pipe rotation | Fixed | Fixed |
| Access | Normal | Restricted |
| Difficulty | Very high | Extremely high |
| Skill level | Advanced | Expert |
| Common industries | Pipelines, refineries | Offshore, structural |
| Gulf demand | High | Very high |
| Salary level | High | Higher |
Which One Is More Difficult: 6G or 6GR?
Clear Answer
6GR welding is more difficult than 6G welding.
Why 6GR Is Harder
- Restricted electrode angle
- Limited visibility
- Awkward body positions
- Higher risk of defects
- Zero margin for error
Simple words: 6G mushkil hai, lekin 6GR us se bhi zyada mushkil hai.
Which Certification Is Better for Jobs?
For Pakistan Jobs
- 6G welding is usually enough
- Required in:
- Power plants
- Refineries
- Industrial construction
For Gulf Jobs
- 6G is good
- 6GR gives extra advantage, especially for:
If your target is high-paying Gulf jobs, 6GR certification puts you ahead of others.
Salary Difference (General Idea)
Exact salary depends on company and country, but generally:
- 6G Welders: Strong demand, good income
- 6GR Welders: Fewer skilled workers, higher pay
Employers pay more for 6GR because skill level is rare.
Common Mistakes in 6G and 6GR Welding Tests
- Poor root penetration
- Incorrect electrode angle
- Uneven bead profile
- Heat imbalance
- Panic under pressure
These mistakes usually happen due to lack of proper training.
How to Prepare From Beginner to Expert
Step-by-Step Skill Path
- Learn basic welding fundamentals
- Practice 1G, 2G, and 5G positions
- Move to 6G welding
- Master root, fill, and cap passes
- Advance to 6GR restricted welding
Training from Pakistan’s best training institutes center makes this journey much easier.
Role of a Good Training Institute
A serious welding institute provides:
- Real workshop practice
- Actual 6G and 6GR test setups
- Experienced instructors
- Trade testing and verification
- Job-oriented training
Institutes offering Welding courses in Pakistan jobs must align with real industry standards—not just theory.
Frequently Asked Questions (FAQs)
Q1: Can beginners directly start 6G welding?
It is better to learn basic positions first, then move to 6G.
Q2: Is 6GR certification mandatory for Gulf jobs?
Not everywhere, but highly preferred for offshore and structural projects.
Q3: Which welding process is used in 6GR?
Mostly SMAW and GTAW, depending on project requirements.
Q4: How long does it take to learn 6G or 6GR welding?
With proper training, 6G may take a few months; 6GR requires additional advanced practice.
Q5: Where can I get proper 6G and 6GR training in Pakistan?
From recognized vocational institutes with real workshop facilities and trade testing.
Build Your Welding Career with Tech Mech
Tech Mech Technical Vocational Training School offers professional training in:
- 6G pipe welding
- 6GR restricted welding
- SMAW, GTAW, FCAW
- Pipe fitter, structural welder, grinder, and millwright trades
We prepare students and welders for Pakistan and Gulf job markets with hands-on practice and proper skill verification.
Final Summary
6G welding represents advanced pipe welding skill, while 6GR welding represents expert-level mastery under restricted conditions. Both are valuable, but 6GR opens doors to higher-paying and offshore opportunities.
Choosing the right training institute and learning practical, job-ready skills is the key to long-term success in the welding industry.
Apply Now
Take the next step in your welding career. Apply now at Tech Mech Technical Vocational Training School and get trained, tested, and job-ready for Pakistan and Gulf welding opportunities.
